Thermal Power Main and Auxiliary Equipment
Comprehensively and in real time monitor the operating status of key equipment in project-related areas. When equipment is abnormal, it can provide early warning and diagnosis, guide equipment management personnel to take timely response measures, conduct precise inspection and maintenance, improve the pertinence and effectiveness of maintenance content, prevent excessive and insufficient maintenance in preventive maintenance, avoid the occurrence of sudden failures, reduce unplanned downtime, reduce maintenance costs, and provide a scientific basis for the formulation of inspection and maintenance plans through data accumulation and analysis; improve the quality and intelligence level of inspection and maintenance of key equipment; use intelligent sensors to reduce dependence on manual labor, use sensors and rules to replace or reduce the daily equipment inspection load on site, and improve labor efficiency.
Monitoring Challenges
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Important Auxiliary Equipment
A large number of large fans and pumps have high continuous operation rates and high failure rates. The equipment is widely distributed, and the lack of predictive maintenance leads to high difficulties in operation and maintenance.
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Host Equipment
A large number of imported systems are used, the systems are highly closed, the on-site professional analysis capabilities are weak, and the service fees of foreign manufacturers are high.
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Belt Conveyor Equipment
Relying on manual inspections or fixed-point cameras, the overall perception of the entire belt equipment is weak, and problems such as belt tearing, rapid deterioration, and spontaneous combustion of stored powder that lead to on-site safety accidents cannot be discovered in time.
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Inspection Equipment
Manual inspection is the main method, which is labor-intensive and inefficient. There are great safety hazards on site. The quality of inspection based on experience is difficult to ensure, and the data of the inspection process is difficult to trace.
Solution Advantages
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01Important Auxiliary Equipment
The all-wireless solution is adopted to achieve convenient, cost-effective, precise and intelligent monitoring of thermal power auxiliary equipment.
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02Host Equipment
The RH9000 dedicated to large units is used to access the shaft vibration signal of the large unit system on site through the buffer interface, and then supplement the vibration temperature sensor and related process signals to achieve comprehensive monitoring of the large unit (shaft vibration, shell vibration, process).
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03Belt Conveyor Equipment
Through robot dynamic inspection + fixed-point video real-time monitoring + belt longitudinal tearing special monitoring + drive machine vibration temperature online monitoring, we can achieve diversified Data collector, belt status visualization, intelligent abnormality identification, remote diagnosis and maintenance, and convenient fault handling.
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04Inspection Equipment
By monitoring the five industrial senses of industrial vision (thermal imaging), hearing (noise), touch (vibration, temperature, flow and pressure), smell (gas), and taste (oil), we can create a comprehensive inspection digitalization.
Start Your Journey to Intelligent Industrial Equipment Maintenance
